Inventory Management
  • Is holding inventory giving you an advantage?

How much of an advantage is your inventory giving you?

The decision to hold inventory in your business is not an easy one. It ties up cash and requires storage space and management. Even though holding inventory comes at a cost, the reward can be significant especially when it gives your business an edge over its competitors by adding value to your customer. The downside of holding inventory is when your business fails to see a return on this investment.

Holding inventory should give your business the following benefits:

Increased sales due to readily available stock

Reduced pricing due to bulk purchase discounts

Mitigate supply chain risks by planning for longer lead times brought upon by a variety of reasons out of your control

The Inventory Cycle

Customer Demand

Your business exists to satisfy a demand, essentially the problem you need to solve for your customer. The challenge here is quantifying this demand and then meeting it. Using a variation of techniques, you can get very close to always having stock, or having it available within a shorter time period


Stock Replenishment

Replenishing stock procedures can only happen once customer demand is understood, this of course is an ongoing process. You need to be able to adjusts as needed as the the environment is always changing. Replacing stock already used works best when the process is somewhat automated, and does not have to rely on manual calculations.

Purchasing

Purchasing as the name suggest is buying the needed stock from already vetted suppliers. At this point you should already have multiple suppliers on your database to call on to supply the required stock. As with the replenishment of stock, the purchasing function relies heavily on the accuracy of the stock records, and customer demand information

GRV of Items

A Goods Received Voucher (GRV) is a system term when you received the purchase stock into your inventory management system. This step should involve the physical inspection of the goods, quantity check against the PO and record of this stock on the system. This is a very important step as it notifies the rest of the company, these goods are on the premises and available for use

Packing and Binning

Part of the GRV process, this step is essential in ensuring the goods you ordered, received and paid for, that is needed for your customer demand is found when needed. Failure to complete this step with accuracy can lead to the items not being found when needed, exposes it to theft and leaves your customer unsatisfied. 


Cycle Counts

The main purpose of a Cycle count is to regularly count specific fast moving items, to ensure that the physical inventory matches up to the theoretical (system) figures. These type of counts shortens the time between any possible discrepancies occurring and the company finding out, hence leaving a more manageable time period to investigate and fix.

Stock Take

Stock takes, unlike cycle counts, is when all the inventory in the business is counted. This helps the company get an accurate rand value of the stock being held on the premises. It's also an ideal opportunity to deal with variances, and slow moving (redundant) stock. Usage of stock must be prohibited during a stock take, essentially all movement of goods, in, out or within the company is not allowed.

Picking & Invoice

This part of the inventory cycle is made a whole lot easier if the GRV, packing and binning steps are done correctly. Picking needs to be done quickly and accurately. Customer satisfaction is highly reliant on delivering the right goods at the right quantity as per demand. Once the picking is done, the invoice can be generated ensuring the goods are off the system, and payment can happen


Dispatch

The final part of the inventory cycle, which done on time ensures a happy client, and repeat orders. This step involves issuing the goods that were invoiced to the driver, customer or collecting agent. A POD (proof of delivery) is generated once customer or agent acknowledges receipt of goods.




An over view from demand to supply

Our Solution


When inventory issues arise, it can sometimes be difficult to resolve, especially while still trying to fulfil your customer demand. These issues then tend to drag on due to lack of capacity, and inability to stop daily activities to sort out the inventory challenges. With a partner like SME Portal, the resolution of these challenges can happen, without much interference to your daily operation. 

We carefully assess the current processes, identify the root causes and suggest corrective steps. We finalise this my working with the stakeholders to correct.

Assess


We'll take a close look at the Inventory cycle, documenting poor practices, identifying risks, and finding root causes to current challenges. We would typically look for inefficiencies, deviation from procedure, and missing processes

Train

No solution is complete or fit for the business if it can only be applied by external parties. Its important for the internal staff to be trained and familiar so they are self sufficient 

Correct

Each business is unique, so there is no blanket solution that can be applied to every business to solve its challenges, We tailor make a solution, that takes your situation into consideration, whether it is capacity, budget,  or other priorities, 

Maintain

Maintenance is important on an ongoing basis to ensure that any any area that has been corrected does not regress. This maintenance is done conducting frequent assessments

Detailed Services

Warehouse Design and Inventory set up

We can assist in re-design or designing from scratch, as well as setup of  inventory. From demand to supply we will be able to work out the correct stock to hold.

Inventory Management Policies & Procedures

Using our Assess, Correct, Train & Maintain method, we can ensure your IM policies are in check. Once this in place it becomes easier to spot inefficiencies

Staff Training & Ongoing Support

Staff is the most important part in any business, without people there is no company. Therefore it is imperative to invest in this very valuable resource. Continuous training and development is vital

With a very systematic approach we can get your Inventory Management System to where it needs to be. Why not get in touch with for a FREE

Consultation to address your challenges

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